Automatic SMT Nozzle Cleaning Machine

The Feature of Automatic Nozzle Cleaner: low noise Energy efficient Wash 36 nozzles one time The Detailed Description of Automatic SMT Nozzle Cleaning Machine: 1. Principle and configuration of cleaning machine : The nozzle cleaning machine uses a unique mechanical design, the use of fluid...
Product description

The Feature of Automatic Nozzle Cleaner:

low noise

Energy efficient

Wash 36 nozzles one time

The Detailed Description of Automatic SMT Nozzle Cleaning Machine:

1. Principle and configuration of cleaning machine :

The nozzle cleaning machine uses a unique mechanical design, the use of fluid mechanics will be shredded, resulting in a very small high-pressure water mist to the speed of sound (V = 360m / s) to form a strong kinetic energy spray to the nozzle, The mouth of the mouth to form a continuous energy field, thoroughly smash the surface and the internal dirt (due to the nozzle is placed independently, in the cleaning process will not damage the nozzle), in the cleaning process cleaning fluid (deionized water or distilled water) emission.

Using high-quality touch screen man-machine interface, PLC control;

Pneumatic part of the use of all imports of Japanese SMC pneumatic components, better to ensure a stable and efficient work efficiency;

All the key parts of the machine use the Japanese imports of 304 stainless steel, special parts of the use of imported 316 stainless steel in Japan to ensure that the machine will not rust due to the use of water, thus affecting equipment life and other security risks.

2. Features:

A one-time into the 36 nozzle, please wash large;

Completely solve the dirt is difficult to clean the dirt impurities;

Though the smaller nozzle aperture but cleaning is clean;

Cleaning more thoroughly directly extend the life of the nozzle;

No damage to the surface of the nozzle coating, reflective plate;

Use environmentally friendly deionized water or distilled water to clean;

Automatic continuous cleaning, automatic drying;

Operation is more simple and convenient;

Increased intelligent water storage check function

Applicable to all kinds of placement machine.

3. Contrast with traditional cleaning :

1、Artificial wind guns

① Manual cleaning efficiency is low, the nozzle surface and the lumen can not be cleaned, the hole with a steel wire stabbed easily damaged;

② Cleaning effect difference;

③ The use of cleaning fluid and alcohol may penetrate to cause the reflective layer to fall off.

2、 Ultrasonic cleaning

① Low cost and high efficiency;

② Cleaning process can easily lead to collision between the nozzle, resulting in damage to the surface of the black coating or fall off;

③ Cleaning fluid on the nozzle surface coating damage, greatly reducing the use of nozzle life;

④ Can not completely clean the nozzle surface and lumen;

⑤ For the latest 01005 and 0201 nozzle can not be a

good cleaning, mainly due to the nozzle hole is too small, ultrasonic cleaning can cause vacuum bubbles can not be discharged and cleaning is not clean.


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4. Contrast with ultrasonic cleaning

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Air pressure

Air pressure

Compressed air

Intake pressure setting

0.5~0.55MPa

Injection pressure setting

0.35~0.38MPa

Nozzle injection pressure

≤0.4MPa

Consumption of gas

≤260Nl/min

tube

Intake trachea

¢12 tubes

Drainage tank

¢8tubes

Cleaning fluid

Cleaning fluid

Industrial deionized water

Consumes liquid

≤300cc/h(5cc/min)

Storage tank capacity

1200cc

power supply

power supply

AC220~240V

plug

3-Pin

Consume electricity

≤0.1Kw

surroundings

Working temperature

-5~ (But not frozen)

Liquid temperature

0~ (But not frozen)

Working environment humidity

10~60%RH

Equipment placed in the environment humidity

10~60%RH

dust

0.1mg/m³(There is no conductive dust)

Corrosive gases

Not allowed

other

Dimensions

655(L) x 560(W) x 475(H)

weight

~(Contains cleaning solution2000cc)

5. Economic benefits: 

① Reduce the purchase cost of the nozzle;
Use SMTfly-36 washing machine can be a good solution to the nozzle dirty and scrapped, so as to extend the service life.
② Reduce unnecessary labor;
As the machine uses automatic cleaning, so no special person responsible for all the machine automatically completed the entire process.
③ Effectively reduce the product defect rate, improve SMT productivity;
A large part of the production process is due to the dirty surface of the nozzle and the cavity is too dirty caused by throwing or placement of displacement, resulting in poor order after welding. After using the washing machine can make the nozzle always protect the new state, greatly improve the production efficiency.
6. Cleaning effect A

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 Cleaning effect B

image007.jpg

SMTfly-36 Introduction and Use of the Full Automatic SMT Nozzle Cleaner Equipment:

1: Composition Introduction:

1.1: mechanical :All the key parts of the whole use of imported 304 stainless steel, special parts of the use of imported 316 stainless steel to

The warranty machine will not rust due to the use of water, thus affecting the equipment life and other security risks;

1.2: pneumatic : The use of all imports of SMC pneumatic components, to better ensure a stable and efficient work efficiency;

1.3: control : The machine adopts high quality touch screen man - machine interface, PLC control;

2: Precautions:

2.1:Do not open the water cover in the ventilation cleaning or drying. If there is a high pressure in the storage tank,Mouth jet out.

2.2:Please use distilled water or industrial deionized water, do not use mineral water or tap water, such water contains minerals and bleach, the nozzle will cause damage and damage;

2.3: After each cleaning is completed using air guns to dry the residue in the studio;

2.4: After each time you place the nozzle, make sure that the nozzle is fully seated and the nozzle is fit with the fixture.

2.5: Place the tool into the studio when the carousel should be careful not to hit the telescopic cylinder nozzle, If not very strong collision does not affect the nozzle and the concentricity of the device. Sprinkler and appliance concentricity The factory is positioned by positioning the sensor. Such as strong collision lead to concentricity are not allowed to contact with the after-sales maintenance staff in a timely manner;      

2.6: Regularly replace the equipment intake filter every year, The general replacement of the filter time for a year, depending on the factory gas source clean to determine, such as filter filter yellow or black need to immediately replace;

Our Best Service:

1.Engineers   available to service machinery oversea. 

Engineers are available to be sent to foreign countries to do machinery training and offer technical support.

2.Mature technique & forerunner to process makes high quality machinery. 

As largest manufactory in South China, we have 12 years experience on PCB separator machines and soldering machines. pcb router machine
Our R&D team continuously upgrade the existing machines to meet the market development trend.

3.Effective   customer service.  

All of us together are stronger and wiser than any one of us individually. To succeed, we must assume responsibility, cooperate with fellow associates and with departments, effectively communicate with one another, foster enthusiasm and participate in decision-making. To be easy reachable by customers and provide prompt replies to solve their problems and create value for customers.

4.One year warranty for the machines except accessories. b router machine

Robust frame construction and Japanese steel blades obtained good appraise and  recognized by and oversea clients. We offer parts for replacement under warranty free of charge, clients only need to bear freight charge.

Our mission:

Ongoing PCB industry PCB separator technological innovation, to create greater value, allowing customers to success

Our Vision:

PCB industry to become the world's leading solution providers SMT Machine


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