SMT Automated Optical Inspection Systems

The Description of SMT Automated Optical Inspection Systems: 1. Feature Vector analysis algorithm, integrated variety of software algorithms to achieve the best inspection capability The entire PCB match capability can detect extra parts at any location Germany imported 5.0 MP industry cameras...
Product description

The Description of SMT Automated Optical Inspection Systems:

1. Feature

Vector analysis algorithm, integrated variety of software algorithms to achieve the best inspection capability

The entire PCB match capability can detect extra parts at any location

Germany imported 5.0 MP industry cameras

The mew light source design, effectively eliminated the NG parts

Offline programming

Import control system to ensure high-precision equipment operation

The equipment can communicate directly with the NG buffer device and other equipment through the communicate protocol

Central server mode that gathers information from all the test machines to facilitate the integrated management of production, multiple machines need only one operator


2. Various vector image algorithms to get the best inspection capability

The vector image algorithms include logic operation ,distance of luminance boundary, chip tracing,OCR/OCB Luminance/color template matching, color distance, color distance, color extraction (RGB&HSV),VALUE-range of luminance offset of luminance, the minimum variation span of luminace,etc……More than 30 Kinds of the most advanced algorithms

 

3. Germany imported 5.0 MP Industry cameras

Wight a high-color reproduction, collocation a high-resolutiontelecentric lens, high NG identification, provide high-definition image output the AOI

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4. Control system

All major components are used internationally renowned brands, in the premise of ensuring the stability and accuracy of the movement equipment with high service life and low failure rate.

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5. The entire PCB match capability can detect extra part at any location

The entire PCB match function

High frame rate industrial cameras with telocentric lens

High-speed dynamic image acquisition can acquire hundreds of images per second, combined with the software entire board matching algorithm, can be used detect extra parts,foreign matter, scratches and other information on the PCB

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6. Multi machines one operator, intelligent communication

Central server mode that gathers information from all the test machines to facilitate the integrated management of production, multiple machines need only one operator

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High Quality Inline AOI Specifications:

Category

Item

SMTfly-S810

Recognition system

Inspection

The vector image algorithms include logic operation, distance of  luminance boundary, chip tracing,OCR/OCV luminance/color template matching,color distance, color extraction (RGB&HSV)Value-range of luminance, offset of luminance, the minimum variation span of luminace,etc….more than 30 kinds of the most advanced algorithms

Camera

Distal high speed CCD 5m pixel camera,20um(12um,15um,10um for option)

Lens

High-resolutiontelecentric Lens

Lamp-house

Rings RGB led lamp-house

FOV

40.95*40.95mm(20um)30.68*30.68(15um)

0201 Chip

<7.6m

Per-image Time

<240ms(15um)

Paste Printing Time

Missing,shift,skewed,tombstone,billboard,overturned,reversed polarity,wrong,damaged

Component Defects

Overflow,insufficeient,short solder,stain

Solder Defected

Overflow,insufficient,short solder, solder void

Wave Soldering Inspect

01005&0.3mm pitch()15um

Mechanism System

PCB Conveyor

Left to right ,PCB fixing:bottom-up,PCB warp correction ,Automatic PCB loading and unloading ,Adjustable clearance,Conforming SMEMA standard,Orbit clearance: 900±20mm

PCB size

50×70mm-400×330mm

PCB thickness

0.5mm-3.0mm

PCB warp Tolerance

<2mm

Component Clearance

TOP≤25mm, BOT≤25mm

Driver

AC server, camera moves in the directions of X/Y

Positioning accuracy

<10um

Moving Speed

500mm/s

Soft System

Operation System

Microsoft Windows 7 X64

Operation

Graphic programming,Chinese,English

Programming

Support office programming and debugging

Computer

Industrial Computer, Intel four-core 17 CPU,Memory:16G,Hard disk:1TB

Display

21 inch TFT

Network

Multi machine control

The operator can control multi same machines in the control time

Network

NG adaptable, check and correct PCBA defects at repair station

Communication port

SMEMA,RS232,RJ45

Other

Air Supply

0.5MPA.40CM3/min    

Machine Dimensions

100*96*160cm

Weight

580KG

Power Supply

AC220V,10%,Single phase 5A 50/60HZ,POWER CONSUMPTION 1000W WITH ups inside

Working Environment

Temperature 10-40℃,humidity 30-802%RH


FAQ of the Automated Optical Inspection Equipment for PCB:

1) This is the first time I use this kind of machine, is it easy to operate?

There is english manual and engineer training at our factory. Any questions, please contact us by e-mail / skype/ phone /trademanager online service.

2) If machines have any problem after I receive it, how can I do ?

Free parts send to you in machine warranty period.

If the part is less than 0.5KG, we pay the postage.

If it exceeds 0.5KG, you need to pay the postage.

3) MOQ ?

1 set machine, mixed order is also welcome.

4) How can I buy this machine from you? ( Very easy and flexible !)

A. Consult us about this product on line or by e-mail.

B. Negotiate and confirm the final price , shipping , payment methods and other terms.

C. Send you the proforma invoice and confirm your order.

D. Make the payment according to the method put on proforma invoice.

E. We prepare for your order in terms of the proforma invoice after confirming your full payment.

And 100% quality check before shipping.

F. Send your order by air or by sea.

5) Why choose us ?

Best price & Best shipping & Best service !


Our Best Service of Automated Optical Inspection Machine :

Before-sales:

Welcome your consultation,organize special technique discussion,discussing clients’ requirement of the electronic equipment, provide detailed equipment suggestion to you.

 

While-sales:

1.Keep contact with you at any time and invite the clients to our company to inspect and supervise the production and installation of equipment;

2.Prepare equipment specification,tracking card for you to check and accept at any time.

3.Report the producing information of the equipment to clients regularly.

 

After-sales:

1.One-year maintenance, lifelong service, and 24 hours service.

2.Enough spare parts in warehouse,guaranteeing to provide damageable,exhaustible and important parts to clients at once.

3.If clients need, we could provide oversea training.


CE Certification:

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