Inline AOI Machine with High Precision

Feature of PCB Industrial Solutions SMT AOI Machine: 1. Intelligent double conveyor structure design, the machine with the customer's double conveyor reflow or mounting machine seamless docking, cuts down the consumption. 2.According to the customer's own production demands to choose the...
Product description

Feature of PCB Industrial Solutions SMT AOI Machine:

1. Intelligent double conveyor structure design, the machine with the customer's double conveyor reflow or mounting machine seamless docking, cuts down the consumption.

2.According to the customer's own production demands to choose the double conveyor single vision system or double conveyor two vision system configuration.

3. double conveyor programs can be free to switch & combination to respond to different production needs.

4.Two sets of inspection system can share the database, can output the SPC report.


Easy to operate and multi-function AOI

Different AOI model can be placed at several quality controlling points in SMT line such as to check 2D paste printing quality, check component defects before reflow soldering, check PCBA quality after reflow soldering, and DIP after wave soldering.


Double conveyors design

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*The first and the fourth conveyor fixed, the second and the third conveyor are adjustable: the inspection size between:50×50mm~510×280mm .

*Can customize double conveyors or other more functions according to customer's different request

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Add professional character recognition function (OCR/OCV) further enhance the testing precision;

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The new function first potential PPK analysis process and statistical analysis P-BAP chart can get offset value after reflow, which provide accurate effective reference material for process improvement.

 

Both double conveyors single head and double heads AOI are pioneered by us

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*Both double conveyors single head and double heads AOI are pioneered by us, which can joint with other front and rear equipment in SMT seamlessly, save load and unload time to carry out continuous operation to improve productivity

*Meanwhile, this equipment can choose a variety of light source using high-speed digital camera to achieve the highest detective capability. This can be placed in multiple stations of SMT line for inspecting such as after print, before reflow and after reflow.


Offline Debugging

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The offline programming software can connect multiple online testing AOI and carry out program debugging without halt to improve efficiency.

 

Database sharing and statistical functions

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All internal AOI are managed via central server, all single machines are in remote control. SPC reports will be generated through collection and analysis of all data to promote process improvement and improve products passing rate.


Detailed SPC Analysis Report

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To generate a variety of visual reports through analysis and statistics from testing results of all products.


Specifications of Quality PCB Testing AOI Machine Supplier:

Category

Item

Specification

Recognition System

Inspection

Using  multiple algorithm synthetically such as WIDM, Color Image contrast technology, Color extracting technology, similarity, two-value handling  technology, OCR/OCV, Solder ball inspection, PTH analysis and so on.

Camera

Dual  Distal and high speed color CCD camera Resolution: 20 um(15um,12um,10um for option)

Lamp-house

Dual  Ring tower structure, high intensity RGB flash lamp-house

Image Processing Speed

0201  Chip

<9ms

Per-image Time

<150ms

Inspection    Item

Paste Printing Defects

Misaligned, overflow, insufficient, pasting open, stain

Components Defects

Missing, shift, skewed, tombstone,billboard, overturned,reversed polarity, wrong,damage

Solder Defects

Overflow,insufficient, short solder, stain

Wave Solder Inspect

Overflow,insufficient, short solder, excess solder, solder void

Mechanism System

PCB    conveyor

Dual conveyor & dual visual control system. Two different PCB move into the conveyor and inspect simultaneously. Automatic PCB loading and unloading,Adjustable clearance, Conforming SMEMA standard. Conveyor height: 900±20mm

PCB sizes

The  PCB size in two conveyors: 50×50mm - 500×260mm, can make bigger size according to clients’ demands

PCB Thickness

0.3mm – 3.0mm

PCB Warp tolerance

<2mm

Component clearance

<30mm

X,Y platform & Z axis

Driver

AC  server

Orientation

<10um

Moving    Speed

500mm/s

Operation System

Microsoft Windows 7*64

Controlling & Recognizing

Characteristics

Dual conveyor dual inspection system, can seamless joint with the high-speed dual production line. Set template images real time, count data and error gate value automatically. Multiple marks correction, input CAD date locate the templates automatically, the operator can combine algorithms according to the requirement.

Operation

Graphic programming, Chinese, English

Offline Programming

Offline programming and Offline debugging

Network

NG adaptable, check and correct PCBA defects at repair station

Controller

Computer

CPU:Intel dual-core, Memory:16G, Hard disk:1TB

Display

23 inch TFT

Multi    Machine Control

The operator can control multi same machines in the control terminal

Others

Machine    Dimensions(L*W*H)

153cm×138cm×160cm

Weight

1000kg

Power Supply

AC220V, 10%, single phase 5A 50/60HZ, power consumption 1200W with UPS inside

Working    Environment

Temperature10-40℃, humidity 30-80% RH

Air Supply

4-6  bar


Our Advantages of PCB Inspection Inline Machine:

1.Engineers available to service machinery   oversea. 

Engineers are available to be sent to freign countries to do machinery training and offer technical support.

2.Mature technique & forerunner to process makes   high quality machinery. 

As largest manufactory in South China, we have 12 years experience on PCB separator machines and soldering machines. pcb router machine

Our R&D team continuously upgrade the existing machines to meet the market development trend.

3.Effective customer service. pcb router machine

All of us together are stronger and wiser than any one of us individually. To succeed, we must assume responsibility, cooperate with fellow associates and withdepartments, effectively comminicate with one another, foster enthusiam and participate in decision-making. To be seay reachable by customers and provide prompt replies to solve their problems and   create value for customers.

4.One year warranty for the machines except accessories. b router machine

Robust frame construction and Japanese steel blades obtained good appraise and recognized by and oversea clients. We offer parts for replacement under warranty free of charge, clients only need to bear freight charge.

Our mission:

Ongoing PCB industry PCB separator technological innovation, to create greater value, allowing customers to success

Our Vision:

PCB industry to become the world's leading solution providers SMT machines


The Service of Our Factory:

# 1 day delivery

# 24 hours fast response

# Largest manufactory in South China

# 100% responsible for quality

# 14 years experience

# Controlled drawings make strict confidentiality for clients


The Comment of our Clients:

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