Automated Optical Inspection In PCB Quality Control

Feature of Surface Mounting AOI: * High-Precision,Digital&High-distinguish ability color camera, to achieve output the high quality images * 3-conveyor sectional type design, increase the function of machines to board eccectively reduce the time of move the PCB ,promote the detection cycle...
Product description

Feature of Surface Mounting AOI:

* High-Precision,Digital&High-distinguish ability color camera, to achieve output the high quality images

* 3-conveyor sectional type design, increase the function of machines to board eccectively reduce the time of move the PCB ,promote the detection cycle time

* Personalization operate design, can compatible let the stand & sit work patted

* Omnibus software algorithms and images analysis technics are the strong

* Induction CAD import to achieve component standard automatic chaining to achieve programming automation

*Camera barcode automatic identification, good tracking the quality analysis of products

* Panel several mark recognition and automatic shield of bad mark

* Professional function of OCR/OCV characters identification

* More AOI center manage system to achieved reduction in manpower

* Strong SPC analyses soft helped to achieve quality control and complete


AOI for PCB Assembly Specification :

Recognition system

Inspection

Using multiple algorithms synthetically such as WIDM,color image contrast technology, color extracting technology,similarity,two-value handing technology,OCR/OCV,solder ball inspection,PTH analysis etc.

Camera

Distal and high speed clock camera:20um(15um.12um.10um for option)

Lamp-house

Ring tower structure, high intensity RGB flash lamp-house

FOV

20mm*20mm

Image process
Speed

0201 Chip

<7ms

Per-image time

<100ms

Inspection Items

Paste Printing Defects

Missing,Misaligned,overflow,insufficient,as ting open, stain

Component Defects

Missing,misaligned,skewed,tombstone,billboard,overturned,reversed polarity,wrong,damaged

Solder Defeats

Overflow,insufficient,short solder, stain

Mechanism system

PCB conveyor

PCB fixing: Bottom up,PCB warp correction Automatic PCB loading and unloading
Adjustable clearance, conforming SMEMA standard Orbit clearance:900±20mm

Conveyor Design

Three section rail designs, add waiting function, reduce the distance of movement, and promote the cycle time

PCB size

50mm*50mm-300mm
*250mm(customize)

PCB thickness

0.3mm-3.0mm

PCB Warp Tolerance

<2mm

Component Clearance

Top≤25mm, Bot≤30mm

X,Y
Platform

Driver

AC server

Orientation

<10um

Moving Speed

500mm/s

Soft system

Operation system


Controlling Recognizing

Characteristics

Set template images real time,count data and error gate value automatically, Three marks correction, input CAD data locate the templates automatically, the operator can combine algorithms according to the requirement

Operation

Graphic programming, Chinese English

Offline Programming

Offline programming and offline debugging

Network

NG adaptable, check and correct PCBA defects at repair station

Others

Machine Dimensions

1010mm*123mm*150mm

Weight

550KG

Power supply

AC220V 10% single phase 5a 50/60HZ,power consumption 1000w

Air supply

4-6 bar

Working Environment

Temperature 10-40℃, 30-80%RH


The Service of Automated Optical Inspection Machine:

Before sale

♦Our salesman will try to know more about your demands , including the max working size, main processing materials and the thickness , so we will offer you suit machine

During production

♦We will send the production the machine pictures for customer in time , customer can know more the detailed machine parts

Before shipping

♦The machine parts will be installed and tested by our professional technician, send the test video according to customer’s processing materials for customer confirmations

After shipping

♦We will check when the machine arrive your sea port or the approximate arrival date, so that the customer can know the arrival date and to prepare to pick the machine up

Teaching

♦The English manual and operating video will be sent to customers with the machine together, it will help customer how to operate the machine , it there is any question about the operation , we will have the professional technician to help them how to operate by online ,until the customer can use it freely

Our warranty

♦We guarantee the machine for 2~3 years,some machine parts ( quality problems ) can be free charge to replace it within warranty


Why us:

1.Engineers available to service machinery oversea.

Engineers are available to be sent to foreign countries to do machinery training and offer technical support.

2.Mature technique & forerunner to process makes high quality machinery.

As largest manufactory in South China, we have 12 years experience on PCB separator machines and soldering machines. pcb router machine
Our R&D team continuously upgrade the existing machines to meet the market development trend.

3.Effective customer service. pcb router machine

All of us together are stronger and wiser than any one of us individually. To succeed, we must assume responsibility, cooperate with fellow associates and with departments, effectively communicate with one another, foster enthusiasm and participate in decision-making. To be easy reachable by customers and provide prompt replies to solve their problems and create value for customers.

4.One year warranty for the machines except accessories. b router machine

Robust frame construction and Japanese steel blades obtained good appraise and recognized by and oversea clients. We offer parts for replacement under warranty free of charge, clients only need to bear freight charge.

Our mission:

Ongoing PCB industry PCB separator technological innovation, to create greater value, allowing customers to success

Our Vision:

PCB industry to become the world's leading solution providers SMT Machines


CE Certificate:

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