AOI System for PCB Assembly Inspection

Description of Inline Automated Optical Inspection: Faster , More Accurate, Stabler Easy to operate and multiple-function AOI Different AOI model can be placed at several quality controlling points in SMT line such as to check 2D paste printing quality, check component defects before reflow...
Product description

Description of Inline Automated Optical Inspection:

Faster , More Accurate, Stabler

Easy to operate and multiple-function AOI

Different AOI model can be placed at several quality controlling points in SMT line such as to check 2D paste printing quality,

check component defects before reflow soldering, check PCBA quality after reflow soldering, and DIP after wave soldering.

1.High Speed industrial cameras &High resolution lens

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Using 10 million pixels (optional 15 million pixels) high-speed industrial cameras and high-resolution industrial lens, to ensure the efficiency and effectiveness of image acquisition.

2.Graphic programming

Graphic programming, easy to programming.

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3.Visual debugging

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4.SPC Analysis

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5.PRODUCTS

NG display interface External bar code recognition system

NG display interface is easy to identify, external bar code recognition system can identify the 1D & 2D bar code automatically.

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6.The equipment is directly placed on the production line

The AOI machine automatic inspecting when the PCB pass through

The equipment is directly placed on the production line, the AOI machine automatic inspecting when the PCB pass through, no need stop the PCB and fixed position, no need adjust the speed of the production line.

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7.Recognize the polarity automatically

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8.Color extract algorithm

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9.The inspection area of the PCB

The four LED lightness around the inspection area,to provide the light source for image capture.

Two trigger modes are available, the camera capture the feature image or the bar code gun reading the bar code. The machine can applied to no bar code production line. The PCB on the line do not stop running , the AOI machine intelligent monitoring PCB and automatic image data analysis, complete the inspection.

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10.Image Acquisition Module

Camera & Lens on the top side of the machine, and it can adjust manually at Y side and Z side.

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AOI Equipment Features:

a.10Megapixels (15MP for option) high speed Industrial camera & high resolution lens

b.Graphic programming,easy to programming

c.There is a bar code reader inside,every products are storied with the bar code information,the inspection products are traceable.

d.Have SPC software.

e.Real time monitoring of production line, no need stop when inspection, the inspection is finished when the board passing,

f.All production line equipment can be centralized management through the central server,also can collect all the test data and information of the production line, convenient for management.

g.The machine can automatically recognize the board without barcode and automatic inspect.

 

Customized AOI Technical Parameters:


Category

Item

Specification

Recognition system

Inspection

The VCTA-Z1 using multiple algorithms synthetically such as WIDM、Color Image contrast technology、Color extracting technology, similarity, two-value handling technology and other algorithms

Camera

The color industrial camera(10M) made in Germany

Lens

Industrial lens made in Japan

FOV/Cycle time

The FOV needs to be adjusted according to the actual situation. Cycle time <3S

Lamp-house

White LED Lamp-house

Inspection Items

Dip component wrong、missing、shift、reversed polarity(have distinct polarity on the top side)

Bar code Reader

Fixed bar code recognize system, accurate identification of 1D & 2D bar code

Soft system

Operation System

Microsoft Windows 7

Operation

Graphic programming, take along with chip library and get an inspection frame according with chip shape, aureate position,, and easy programming

SPC

SPC report can be generated; the report can be output in Excel format

Controller

Computer

Industrial computer, Intel dual Core 2, 4G MEMORY:, 500G HARDDISK

Display

23 inch TFT

Power Supply

AC220V±10%, single phase 5A 50/60HZ, power consumption 300W

Working Environment

Temperature10-40℃, humidity 30-80% RH

Others

Dimensions

750(L)*670(W)*1000(H)

Weight

90KG


Company Information:

We have CE and FDA certificate. Our factory locates in Shenzhen city of China. Welcome to visit us.

1.In the processing of production, our professional technical engineers inspect the processing to ensure the quality of products.

2.Every machine must be tested before delivery for 8 hours , all of them are absolutely qualified.

3.12 months guarantee of the whole machine.

4.Main parts shall be changed free of charge if there is any problem during the warranty period.

5.Lifetime maintenance free of charge.

6.We will provide the consumable parts at an agency price when you need replacement.

7.Machine has been adjusted before delivery.


The Clients’ Feedback:

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